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|Brand:||ACCURL||Model Number:||W12-30x3000 4-Roller Rolling Machine|
|Max. Plate Thickness:||30 Mm||Max.Plate Width:||3000 Mm|
|Old And New Degree:||New||Dynamical System:||Mechanical Asymmetrical|
|Source Area:||China(Mainland) Anhui||Keywords:||4 Roll Plate Roller|
W12-30X3000mm 4-roller plate roller machine design with CE cetificated
Four Roller Plate Rolling Machine. It wide used in the manufacture of pressure vessels, machinery, hydropower, construction and other industries of the barrel body per-bending, roll round, and also gave a function of checking circle and leveling.
The top roller driven by hydraulic motor. Through the friction between the metal plate and the top roller to drive the bottp, roller and side roller rotate. And supply the torque for bending plate. The botto, roller, side roller move along with an arc. The bottom roller rising to clamp the plate and the side roller title up to pre-bend the end of the plate.
The main character of the equipment
1. The machine is computer-controlled four roller bending rolls machine with the pre-bending function. After the plate loaded, no need to change into another side edge for the prebending and rolling.
2. The machine four rollers has been produced by forge, hardening and tempering treatment. HB220-260 with good mechanical properties, high rigidity, high in anti-abrasion, good for high-load working and long working lifetime.
3. Our working roller side gear use ball gear, small in friction and reduce the active power lose and save the energe.
4. The bottom roller and side rollers movement are controlled by computer. Automatic-leveling, digital display screen, the synchronization accuracy ±0.2MM, high in rolling precision and easy in operation.
5. The machine down roller, side roller can do one-side inclining, and can make synchronization movement in inclined position for a better cone rolling working.
6. The machine has moveable operation table for a convenient worker operation and the touch screen has the position for the three rollers, easy for you understand the position.
7. The machine control system adopt Japan OMRON company intelligent PLC programmable control with fault diagnosis and operation fault intelligent judgment, the all parts inspection for the machine, logic treatment , power-off memory.
8. High-voltage parts use SUZHOU electronic, long working lifetime and less fault.
9. The hydraulic valve in the hydraulic system use Taiwan brand, the valve is casting runner , large oil flow ,small resistance, less heat and reliable.
10. The pipes in all hydraulic system use fast joint, new-technology used in metallurgical mines, in the connectors, there are reliable seal to ensure no leak out in the hydraulic system.
11. The hydraulic system has absorption and return oil filter to ensure the clean of the hydraulic system. And also air filter to guarantee the hydro-cylinder normal absorption and water evaporation, and in the system there are double-way security protection equipment to ensure the system safe.
12. The dumping gear will force on the dumping hydro-cylinder, the head can incline and stand-up, convenient for take-off the working pieces.
13. The end of the working roller has balance equipment which will be responsible for the working roller balance when the dumping gear is working.
CNC control system
1. Special bending aircraft, numerical control.
2. HMI (human machine interface), intelligent operation.
3. Self-compensating, single operate, high efficiency, safe and convenient.
4. Many models for choice, economic numerical control model, TC computerized numerical control.
Working roller is the main part of the machine, and the material for four rollers are 42CrMo ,and done strictly industrial standard needs for the working roller to guarantee the mechanical performance.
The basement and the shaft if the main structure of the machine through welded treatment, and strictly done through annealing treatment to avoid inner-stress and ensure enough rigidity and intensity and guarantee the normal working when full-loaded.
The upper-roller is main drive roller, the driver force is got by a reducer through a connection to motor for rolling of the working roller. In the shaft of this motor, there are brake apparatus to make sure the precision position when rolling and prebending. The full machine has enough intensity and rigidity, main parts of force has keys to be reliable connected, easy for maintenance.
The bottom roller and two side roller’s up-and-down movement is drive by the hydro-cylinders in two sides. The gear in two side use self-aligning roller bearing, synchronization in movement, and controlled by computer; The dumping side of the upper roller has the dumping hydro-cylinder, the end of upper roller has the balance equipment for convenient take-off the roller cylinder and working pieces.
1. Standardization of Service “212"
2. response in 2 hours
1: provide solution in 1 day
2: solve complaint in 2 days
3. Installation Service
Installation Services are available with all Accurl machines. We dispatch technician to customer's factory for installation and preoperation of machines. ( Customers only need to pay the airfare and hotel )
Our technician is available to your factory and offer training of how to use our machines. As well, you may send your technician to our company to learn how to operate machines.
|Model||ACCURL W12-30x3000 (3000m x 30mm)|
|Product Name||4 roll plate roller|
|Max. Plate thickness||30 mm|
|Maximum.crimp width||3000 mm|
|Plate yield limit||245 MPa|
|Roll Speed||4 m/min|
|Pre-curved plate thickness||25 mm|
|Loaded with minimum diameter||1300 mm|
|The upper roller diameter||560mm|
|Side of the shaft diameter||420mm|
|Main Motor Power||45KW|